Job Purpose:

Ensuring compliance to engineering norms, policies and procedures of the company to achieve a zero breakdown culture in collaboration with all stakeholders by constantly developing, planning and implementing maintenance best practices and training of plant personnel.

Job Responsibilities:

Improve business processes on maintenance & engineering

• Develop, plan and implement good maintenance practices to ensure effective asset utilization
• Analyze breakdowns and put corrective measures to improve Availability and OEE
• Lead the PM Pillar team in Operational Excellence program and support other pillars on engineering related requirements
• Ensure compliance to Safety and Food Safety requirements from engineering & maintenance function
• Ensure adherence to all applicable regulatory and statutory requirements
• Review and monitor operating budgets

Ensure uninterrupted functioning of plant utilities

• Responsible for functioning of plant utilities which include captive power generation, water treatment plant, chillers, air compressors and effluent treatment plants
• Maintaining equipment in utilities in good working condition through regular monitoring and asset care
• Coordination with OEM’s/service providers for finalization and execution of maintenance contracts
• Management of fuels including PNG, CNG, Diesel etc to ensue availability at lowest cost
• Ensure adherence to all applicable regulatory and statutory requirements
• Review and monitor operating budgets on energy costs

Managing Talent

• Develop and train the team to improve the effectiveness of implementation of best/ next practices in the area of work.
• Identify training needs of team members in order to enhance skills and develop/maintain a motivated team.
• Plan and conduct training for all plant personnel on maintenance best practices

Spares & Cost Management

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• Review requirements of spares and ensure availability
• Review cost of spares and maintenance and energy for adherence to budgets
• Develop alternate vendors to improve performance and cost
• Management of engineering stores with effective 5S and inventory management
• Monitor specific fuel & energy consumption at each stage, review and work towards reduction of consumption & costs

Risk Management

• Review and report compliance status for identified risks
• Report all business risk related non-conformances and escalation.
• Report to all concerned stake holders on business risk in this area.
• Liaise with statutory , regulatory and government agencies

Projects

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• Selection of Capacity, Capability, Appropriate Technology, Energy requirements etc. for Opex and Capex Projects as and when required
• Execute implementation of projects within timelines and cost
• Assist in commissioning and start-up of new projects
• Validate engineering aspects during scale up trials and share trial reports to all stakeholders

Review & Reporting

• Collection of information on functional activities & present the same
• Make available information and necessary documents related to engineering & PM Pillar KPI for review at any point of time.
• Develop appropriate tracking mechanism to report progress on a daily/weekly/fortnightly /Monthly/Quarterly and on annualized basis on outcomes of implementation of annual plan

Qualification & Experience

• BE/B. Tech in Mechanical/Electrical Engineering from a reputed institute
• 10+ years of experience in FMCG companies of repute, preferably food manufacturing with a minimum of 3 years of experience as Head of Maintenance/Engineering department

Essentials skills & competencies

• A hands-on experience of implementing TPM or WCM/Manufacturing Excellence is a must. Exposure to Lean or Six Sigma would be an added advantage
• Experience of managing engineering function of a food manufacturing plant
• Hands on experience of managing utilities section
• Strong analytical & problem solving skills
• Good communication skills
• Good negotiation skills