Material Science Engineer/Metallurgist needed at Innov8 Hub

RESPONSIBILITIES

Material Selection and Characterization

• Conduct extensive research and analysis to select suitable materials for prototype development based on project requirements, performance criteria, and cost considerations.
• Perform material testing and characterization, including mechanical, thermal, electrical, and chemical properties to ensure materials meet design specifications.
• Collaborate with designers, engineers, and suppliers to identify and source materials that align with project objectives and constraints.

Fabrication Process Development and Optimization

• Develop and optimize fabrication processes for prototypes, considering the chosen materials and design specifications.
• Utilize knowledge of various fabrication techniques, such as additive manufacturing (e.g., 3D printing),
• subtractive manufacturing (e.g., CNC machining), and forming processes, to achieve desired outcomes.
• Continuously evaluate and improve fabrication processes to enhance efficiency, quality, and cost-effectiveness.
• Conduct feasibility studies and cost analyses to determine the most appropriate fabrication methods for different projects.

CAD Design and Simulation

• Utilize Computer-Aided Design (CAD) software to create detailed 3D models and technical drawings of prototypes, considering material properties, fabrication constraints, and design optimization.
• Perform simulations and virtual prototyping to predict and analyze the performance of fabricated prototypes under various operating conditions.
• Collaborate with design teams to optimize designs for manufacturability and functionality, taking into account material limitations and fabrication process capabilities.

Quality Control and Testing

• Develop and implement quality control procedures to ensure fabricated prototypes meet specified standards and performance requirements.
• Conduct rigorous testing and evaluation of fabricated prototypes, utilizing relevant testing methods and equipment to assess mechanical, thermal, electrical, and other performance aspects.
• Analyze test results, identify deviations or failures, and propose corrective actions to improve prototype quality and performance.
• Collaborate with cross-functional teams to address quality issues and implement continuous improvement initiatives.

Research and Innovation

• Stay up-to-date with advancements in material science, fabrication techniques, and emerging technologies relevant to prototype development.
• Conduct research and feasibility studies to explore new materials, fabrication methods, and innovative approaches to enhance prototype performance and functionality.
• Collaborate with internal teams and external partners, including universities and research institutions, to explore cutting-edge materials and fabrication technologies for potential integration into projects.
• Documentation and Communication
• Prepare comprehensive technical reports, including material specifications, fabrication processes, test results, and analysis, to document project progress and outcomes.
• Communicate findings, recommendations, and project updates effectively to stakeholders, both verbally and in written form.
• Collaborate closely with cross-functional teams, including designers, engineers, and technicians, to ensure smooth project execution and successful prototype fabrication.

SKILLS AND COMPETENCIES

• Advanced Material Science Knowledge
• In-depth understanding of material science principles, including material properties, structure-property relationships, and material behavior under different conditions.
• Familiarity with a broad range of materials, such as metals, polymers, ceramics, composites, and their fabrication techniques.
• Expertise in material characterization techniques, including mechanical testing, spectroscopy, microscopy, and thermal analysis.
• Fabrication Process Expertise
• Understands fabrication techniques, including additive manufacturing (e.g., selective laser sintering, fused deposition modeling), subtractive manufacturing (e.g., CNC milling, laser cutting), and forming processes (e.g., casting, molding, foundry).
• Experience in process optimization, including parameter tuning, post-processing techniques, and surface treatment methods.
• Knowledge of fabrication equipment and machinery, their capabilities, and maintenance requirements.
• CAD Design and Simulation proficiency
• Basic skills in using CAD software (e.g., SolidWorks, AutoCAD) to create detailed 3D models and technical drawings.
• Experience with simulation software (e.g., Finite Element Analysis) to evaluate and optimize the performance of fabricated prototypes.
• Familiarity with design for manufacturability (DFM) principles and experience collaborating with design teams to optimize designs for fabrication.
• Analytical and Problem-Solving Abilities
• Strong analytical skills to analyze material properties, fabrication processes, and test results.
• Ability to identify and troubleshoot fabrication challenges, propose innovative solutions, and optimize processes for improved performance and efficiency.
• Proficiency in statistical analysis methods for data interpretation and process control.

Quality Control and Testing Expertise

• Knowledge of quality control principles and methodologies applicable to fabrication processes and materials.
• Experience in developing and implementing quality control plans, conducting inspections, and performing tests to ensure adherence to specifications.
• Familiarity with relevant industry standards and testing procedures.

Research and Innovation Mindset

• Passion for staying updated on the latest developments in material science, fabrication technologies, and emerging trends in the field.
• Demonstrate ability to conduct research, explore new materials, and propose innovative ideas to enhance prototype performance and functionality.
• Experience collaborating with research institutions, universities, or industry partners on joint projects or technology transfer initiatives.
• Collaboration and Communication Skills
• Excellent teamwork and collaboration abilities to work effectively with cross-functional teams and external partners.
• Strong communication skills to articulate complex technical concepts to both technical and non-technical stakeholders.
• Experience in documenting research findings, writing technical reports, and delivering presentations.

EDUCATION AND EXPERIENCE

• A bachelor’s or master’s degree in Material Science, Materials Engineering, or a closely related field.
• Significant hands-on experience in a fabrication or prototyping environment, preferably with exposure to innovative or research-oriented projects.
• Advanced coursework or specialization in areas such as materials processing,fabrication techniques, and design optimization